PI - PRODUCTION AND INDUSTRIAL ENGINEERING SYLLABUS
Section 1: Engineering Mathematics
Linear Algebra: Matrix algebra, Systems of linear equations, Eigen values and Eigen vectors.
Calculus: Functions of single variable, Limit, continuity and differentiability, Mean value theorems, Evaluation of definite and improper integrals, Partial derivatives, Total derivative, Maxima and minima, Gradient, Divergence and Curl, Vector identities, Directional derivatives; Line, Surface and Volume integrals; Stokes, Gauss and Green’s theorems.
Differential Equations: First order equations (linear and nonlinear), Higher order linear differential equations with constant coefficients, Cauchy’s and Euler’s equations, Initial and boundary value problems, Laplace transforms.
Complex Variables: Analytic functions, Cauchy’s integral theorem, Taylor series.
Probability and Statistics: Definitions of probability and sampling theorems, Conditional probability, Mean, median, mode and standard deviation, Linear regression, Random variables, Poisson, normal, binomial and exponential distributions.
Numerical Methods: Numerical solutions of linear and nonlinear algebraic equations, Integration by trapezoidal and Simpson’s rules, Single and multi-step methods for differential equations.
Section 2: General Engineering
Engineering Materials: Structure, physical and mechanical properties, and applications of common engineering materials (metals and alloys, semiconductors, ceramics, polymers, and composites – metal, polymer and ceramic based); Iron-carbon equilibrium phase diagram; Heat treatment of metals and alloys and its influence on mechanical properties; Stress-strain behavior of metals and alloys.
Applied Mechanics: Engineering mechanics – equivalent force systems, free body concepts, equations of equilibrium; Trusses; Strength of materials – stress, strain and their relationship; Failure theories; Mohr’s circle (stress); Deflection of beams, bending and shear stresses; Euler’s theory of columns; Thick and thin cylinders; Torsion.
Theory of Machines and Design: Analysis of planar mechanisms, cams and followers; Governors and fly wheels; Design of bolted, riveted and welded joints; Interference/shrink fit joints; Friction and lubrication; Design of shafts, keys, couplings, spur gears, belt drives, brakes and clutches; Pressure vessels.
Thermal and Fluids Engineering: Fluid mechanics – fluid statics, Bernoulli’s equation, flow through pipes, laminar and turbulent flows, equations of continuity and momentum, capillary action; Dimensional analysis; Thermodynamics – zeroth, first and second laws of thermodynamics, thermodynamic systems and processes, calculation of work and heat for systems and control volumes; Air standard cycles; Heat transfer – basic applications of conduction, convection and radiation.
Section 3: Manufacturing Processes I
Casting: Types of casting processes and applications; Sand casting: patterns – types, materials and allowances; molds and cores–materials, making, and testing; design of gating system and riser; casting techniques of cast iron, steels, and nonferrous metals and alloys; analysis of solidification and microstructure development; Other casting techniques: Pressure die casting, Centrifugal casting, Investment casting, Shell mold casting; Casting defects and their inspection by nondestructive testing.
Metal Forming: Stress-strain relations in elastic and plastic deformation; von Mises and Tresca yield criteria, Concept of flow stress; Hot, warm and cold working; Bulk forming processes – forging, rolling, extrusion and wire drawing; Sheet metal working processes – blanking, punching, bending, stretch forming, spinning and deep drawing; Ideal work and slab analysis; Defects in metal working and their causes.
Joining of Materials: Classification of joining processes; Principles of fusion welding processes using different heat sources (flame, arc, resistance, laser, electron beam), Heat transfer and associated losses; Arc welding processes - SMAW, GMAW, GTAW, plasma arc, submerged arc welding processes; Principles of solid state welding processes - friction welding, friction stir welding, ultrasonic welding; Welding defects - causes and inspection; Principles of adhesive joining, brazing and soldering processes.
Powder Processing: Production of metal/ceramic powders, compaction and sintering of metals and ceramic powders, Cold and hot isostatic pressing.
Polymers and Composites: Polymer processing – injection, compression and blow molding, extrusion, calendaring and thermoforming; Molding of composites
Section 4: Manufacturing Processes II
Machining: Orthogonal and oblique machining, Single point cutting tool and tool signature, Chip formation, cutting forces, Merchant’s analysis, Specific cutting energy and power; Machining parameters and material removal rate; tool materials, Tool wear and tool life; Thermal aspects of machining, cutting fluids, machinability; Economics of machining; Machining processes - turning, taper turning, thread cutting, drilling, boring, milling, gear cutting, thread production; Finishing processes – grinding, honing, lapping and super-finishing.
Machine Tools: Lathe, milling, drilling and shaping machines – construction and kinematics; Jigs and fixtures – principles, applications, and design.
Advanced Manufacturing: Principles and applications of USM, AJM, WJM, AWJM, EDM and Wire EDM, LBM, EBM, PAM, CHM, ECM; Effect of process parameters on material removal rate, surface roughness and power consumption; Additive manufacturing techniques.
Computer Integrated Manufacturing: Basic concepts of CAD and CAM, Geometric modeling, CNC; Automation in Manufacturing; Industrial Robots – configurations, drives and controls; Cellular manufacturing and FMS - Group Technology, CAPP.
Section 5: Quality and Reliability
Metrology and Inspection: Accuracy and precision; Types of errors; Limits, fits and tolerances; Gauge design, Interchangeability, Selective assembly; Linear, angular, and form measurements (straightness, flatness, roundness, runout and cylindricity) by mechanical and optical methods; Inspection of screw threads and gears; Surface roughness measurement by contact and non-contact methods.
Quality Management: Quality – concept and costs; Statistical quality control – process capability analysis, control charts for variables and attributes and acceptance sampling; Six sigma; Total quality management; Quality assurance and certification - ISO 9000, ISO14000.
Reliability and Maintenance: Reliability, availability and maintainability; Distribution of failure and repair times; Determination of MTBF and MTTR, Reliability models; Determination of system reliability; Preventive and predictive maintenance and replacement, Total productive maintenance.
Section 6: Industrial Engineering
Product Design and Development: Principles of product design, tolerance design; Quality and cost considerations; Product life cycle; Standardization, simplification, diversification; Value engineering and analysis; Concurrent engineering; Design for “X”.
Work System Design: Taylor’s scientific management, Gilbreths’s contributions; Productivity – concepts and measurements; Method study, Micro-motion study, Principles of motion economy; Work measurement – time study, Work sampling, Standard data, PMTS; Ergonomics; Job evaluation and merit rating.
Facility Design: Facility location factors and evaluation of alternate locations; Types of plant layout and their evaluation; Computer aided layout design techniques; Assembly line balancing; Materials handling systems.
Section 7: Operations research and Operations management
Operation Research: Linear programming – problem formulation, simplex method, duality and sensitivity analysis; Transportation and assignment models; Integer programming; Constrained and unconstrained nonlinear optimization; Markovian queuing models; Simulation – manufacturing applications.
Engineering Economy and Costing: Elementary cost accounting and methods of depreciation; Break-even analysis; Techniques for evaluation of capital investments; Financial statements; Activity based costing.
Production control: Forecasting techniques – causal and time series models, moving average, exponential smoothing, trend and seasonality; Aggregate production planning; Master production scheduling; MRP, MRP-II and ERP; Routing, scheduling and priority dispatching; Push and pull production systems, concepts of Lean and JIT manufacturing systems; Logistics, distribution, and supply chain management; Inventory – functions, costs, classifications, deterministic inventory models, quantity discount; Perpetual and periodic inventory control systems.
Project management: Scheduling techniques – Gantt chart, CPM, PERT and GERT.
PH PHYSICS SYLLABUS
Section 1: Mathematical Physics
Vector calculus: linear vector space: basis, orthogonality and completeness; matrices; similarity transformations, diagonalization, eigenvalues and eigenvectors; linear differential equations: second order linear differential equations and solutions involving special functions; complex analysis: Cauchy-Riemann conditions, Cauchy's theorem, singularities, residue theorem and applications; Laplace transform, Fourier analysis; elementary ideas about tensors: covariant and contravariant tensors.
Section 2: Classical Mechanics
Lagrangian formulation: D'Alembert's principle, Euler-Lagrange equation, Hamilton's principle, calculus of variations; symmetry and conservation laws; central force motion: Kepler problem and Rutherford scattering; small oscillations: coupled oscillations and normal modes; rigid body dynamics: interia tensor, orthogonal transformations, Euler angles, Torque free motion of a symmetric top; Hamiltonian and Hamilton's equations of motion; Liouville's theorem; canonical transformations: action-angle variables, Poisson brackets, Hamilton-Jacobi equation. Special theory of relativity: Lorentz transformations, relativistic kinematics, mass-energy equivalence.
Section 3: Electromagnetic Theory
Solutions of electrostatic and magnetostatic problems including boundary value problems; method of images; separation of variables; dielectrics and conductors; magnetic materials; multipole expansion; Maxwell's equations; scalar and vector potentials; Coulomb and Lorentz gauges; electromagnetic waves in free space, non-conducting and conducting media; reflection and transmission at normal and oblique incidences; polarization of electromagnetic waves; Poynting vector, Poynting theorem, energy and momentum of electromagnetic waves; radiation from a moving charge.
Section 4: Quantum Mechanics
Postulates of quantum mechanics; uncertainty principle; Schrodinger equation; Dirac Bra-Ket notation, linear vectors and operators in Hilbert space; one dimensional potentials: step potential, finite rectangular well, tunneling from a potential barrier, particle in a box, harmonic oscillator; two and three dimensional systems: concept of degeneracy; hydrogen atom; angular momentum and spin; addition of angular momenta; variational method and WKB approximation, time independent perturbation theory; elementary scattering theory, Born approximation; symmetries in quantum mechanical systems.
Section 5: Thermodynamics and Statistical Physics
Laws of thermodynamics; macrostates and microstates; phase space; ensembles; partition function, free energy, calculation of thermodynamic quantities; classical and quantum statistics; degenerate Fermi gas; black body radiation and Planck's distribution law; Bose-Einstein condensation; first and second order phase transitions, phase equilibria, critical point.
Section 6: Atomic and Molecular Physics
Spectra of one-and many-electron atoms; spin-orbit interaction: LS and jj couplings; fine and hyperfine structures; Zeeman and Stark effects; electric dipole transitions and selection rules; rotational and vibrational spectra of diatomic molecules; electronic transitions in diatomic molecules, Franck-Condon principle; Raman effect; EPR, NMR, ESR, X-ray spectra; lasers: Einstein coefficients, population inversion, two and three level systems.
Section 7: Solid State Physics
Elements of crystallography; diffraction methods for structure determination; bonding in solids; lattice vibrations and thermal properties of solids; free electron theory; band theory of solids: nearly free electron and tight binding models; metals, semiconductors and insulators; conductivity, mobility and effective mass; Optical properties of solids; Kramer's-Kronig relation, intra- and inter-band transitions; dielectric properties of solid; dielectric function, polarizability, ferroelectricity; magnetic properties of solids; dia, para, ferro, antiferro and ferri-magnetism, domains and magnetic anisotropy; superconductivity: Type-I and Type II superconductors, Meissner effect, London equation, BCS Theory, flux quantization.
Section 8: Electronics
Semiconductors in equilibrium: electron and hole statistics in intrinsic and extrinsic semiconductors; metal-semiconductor junctions; Ohmic and rectifying contacts; PN diodes, bipolar junction transistors, field effect transistors; negative and positive feedback circuits; oscillators, operational amplifiers, active filters; basics of digital logic circuits, combinational and sequential circuits, flipflops, timers, counters, registers, A/D and D/A conversion.
Section 9: Nuclear and Particle Physics
Nuclear radii and charge distributions, nuclear binding energy, electric and magnetic moments; semiempirical mass formula; nuclear models; liquid drop model, nuclear shell model; nuclear force and two nucleon problem; alpha decay, beta-decay,
electromagnetic transitions in nuclei; Rutherford scattering, nuclear reactions, conservation laws; fission and fusion; particle accelerators and detectors; elementary particles; photons, baryons, mesons and leptons; quark model; conservation laws, isospin symmetry, charge conjugation, parity and time-reversal invariance.
PE Petroleum Engineering Syllabus
Linear Algebra: Matrix algebra, Systems of linear equations, Eigen values and eigenvectors.
.Calculus: Functions of single variable, Limit, continuity and differentiability, Taylor series, Mean value theorems, Evaluation of definite and improper integrals, Partial derivatives, Total derivative, Maxima and minima, Gradient, Divergence and Curl, Vector identities, Directional derivatives, Line, Surface and Volume integrals, Stokes, Gauss and Green’s theorems.
Differential equations: First order equations (linear and nonlinear), Higher order linear differential equations with constant coefficients, Cauchy’s and Euler’s equations, Initial and boundary value problems, Laplace transforms, Solutions of one dimensional heat and wave equations and Laplace equation. Complex variables: Complex number, polar form of complex number, triangle inequality.
Probability and Statistics: Definitions of probability and sampling theorems, Conditional probability, Mean, median, mode and standard deviation, Random variables, Poisson, Normal and Binomial distributions, Linear regression analysis.
Numerical Methods: Numerical solutions of linear and non-linear algebraic equations. Integration by trapezoidal and Simpson’s rule. Single and multi-step methods for numerical solution of differential equations.
Petroleum Exploration: Classification and description of some common rocks with special reference to clastic and nonclastic reservoir rocks. Origin, migration and accumulation of Petroleum. Petroleum exploration methods.
Oil and Gas Well Drilling Technology: Well planning. Drilling method. Drilling rigs Rig operating systems. Drilling fluids function and properties. Drilling fluid maintenance equipment. Oil & gas well cementing operations. Drill bit types and their applications. Drill string & Casing string function, operations, selection & design. Drilling problems, their control & remedies. Directional drilling tools. Directional survey. Application of horizontal, multilateral, extended reach, slim wells.
Reservoir Engineering: Petrophysical properties of reservoir rocks. Coring and core analysis. Reservoir fluid properties. Phase behavior of hydrocarbon system. Flow of fluids through porous media. Water and gas coning. Reservoir pressure measurements. Reservoir drives, drive mechanics and recovery factors. Reserve estimation &techniques.
Petroleum Production Operations: Well equipments. Well completion techniques. Well production problems and mitigation. Well servicing & Workover operations. Workover & completion fluids. Formation damage. Well stimulation techniques. Artificial lift techniques. Field processing of oil & gas. Storage and transportation of petroleum and petroleum products. Metering and measurements oil & gas. Production system analysis & optimization. Production testing. Multiphase flow in tubing and flow-lines. Nodal system analysis. Pressure vessels, storage tanks, shell and tube heat exchangers, pumps and compressors, LNG value chain.
Offshore Drilling and Production Practices: Offshore oil and gas operations & ocean environment. Offshore fixed platforms, Offshore mobile units, Station keeping methods like mooring & dynamic positioning system. Offshore drilling from fixed platform, jack-up, ships and semi submersibles. Use of conductors and risers. Offshore well completion. Deep water applications of subsea technology. Offshore production: Oil processing platforms, water injection platforms, storage, SPM and SBM transportation and utilities. Deep water drilling rig. Deep water production system. Emerging deep water technologies.
Petroleum Formation Evaluation: Evaluation of petrophysical of sub-surface formations: Principles applications, advantages and disadvantages of SP, resistivity, radioactive, acoustic logs and types of tools used. Evaluation of CBL/VDL, USIT, SFT, RFT. Production logging tools, principles, limitations and applications. Special type of logging tools. Casing inspection tools (principles, applications and limitations), Formations micro scanner (FMS), NMR logging principles. Standard log interpretation methods. Cross-plotting methods.
Oil and Gas Well Testing: Diffusivity equation, derivation & solutions. Radius of investigation. Principle of superposition. Horner’s approximation. Drill Stem Testing. Pressure Transient Tests: Drawdown and build up-test analysis. Wellbore effects. Multilayer reservoirs. Injection well testing. Multiple well testing. Interference testing, Pulse testing, well-test analysis by use of type curves. Gas well testing.
Health Safety and Environment in Petroleum Industry: Health hazards in Petroleum Industry: Toxicity, Physiological, Asphyxiation, respiratory and skin effect of petroleum hydrocarbons, sour gases. Safety System: Manual & automatic shutdown system, blow down systems. Gas detection system. Fire detection and suppression systems. Personal protection system & measures. HSE Policies. Disaster & crisis management in Petroleum Industry. Environment: Environment concepts, impact on eco-system, air, water and soil. The impact of drilling & production operations on environment, Environmental transport of petroleum wastes. Offshore environmental studies. Offshore oil spill and oil spill control. Waste treatment methods.
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